It is time to announce the winner of our most recent Rigging Puzzle. But first I’ll mention that if you’d like to see previous puzzles, along with a whole bunch of essays and reports from the field, be sure to visit our Blog. And you might also want to take a look at our Front Page, where, in addition to information on rigging services, you can find details on upcoming events, including our 3-day rigging classes, the Seattle Boat Show, a link to our catalog, and news about an upcoming trip to Tasmania. Okay, on to the Puzzle!
Last week’s challenge drew a near-record number of entries, from people in a wide variety of rigging interests. You folks are obviously enthusiastic about loading up hardware. To see the Puzzle, click HERE.
Because the Puzzle stipulated manufacturer’s recommendations, we will start with Harken, the maker of the diamond-shaped fixed padeye we used. In their catalog Harken says, “For maximum strength, always align fixed padeye bails to the load.” They then give working strengths and breaking strengths for loads applied at various angles, with the highest strength (1) being a vertical load, and the lowest (3) a horizontal load. This is true for all padeyes and eyebolts, because the fasteners are stronger in tension than in shear, and because no leverage is applied when the load is straight up. The trouble is that the only pertinent illustration for this in the regular Harken catalog is this one:
Too many people, including quite a few Puzzle entrants, seem to think that pulling at point 1 produces the greatest strength, regardless of the plane of the pull. The warning in the catalog text, it seems, is easily overlooked. Harken does have a confusion-eliminating illustration for this issue, but for some reason they only show it in their industrial catalog. Here it is:
In the real world, slightly off-angle loads can be difficult to avoid, but they must be minimized, and the puzzle’s arrangement #1 is definitely bad for fixed padeyes.
Harken also makes a folding padeye, similar to the Wichard model we used for the puzzle, and Harken takes pains to note that, “Folding padeyes differ from conventional padeyes in that the load should be perpendicular to the hinge and bail instead of in line with it. The strongest positions are with the D-ring vertical or leaning toward the fold-down position, which focuses the load on the side anchored with two screws.”
Harken doesn’t have a comparable illustration for their folding padeyes, but Wichard includes this one with every padeye:
Note that the smiley faces apply whether the bail is angled in either direction; I take this to mean that the difference in strength might not be all that significant, despite Harken’s advice.
The lower right frowny face tells us it is a bad idea to pull in line with the bail on a folding padeye, and this agrees with Harken’s recommendation. The idea here is that you would be applying a point load on one side of the fitting, instead of a long bearing along the length of the hinge. This is the pull shown for the folding padeye in arrangement #2, so that one is out.
Note also that the upper right frowny face calls our attention to the fact that there is a limit on how far the bail can articulate towards the two-fastener side. Go too far, and the bail crunches against the base of the padeye, producing some very unfavorable leverage, torque, and point loading. Therefore, when you are installing folding padeyes, see if there is an articulation limit on one side or the other, and then install it so the side with the greatest range of motion is facing the most likely range of load angles. If you have an application where you might need full articulation in both directions, you need a different padeye. In the first iteration of the Puzzle, I had the bail right down at the base of the padeye in arrangement #3, and sharp-eyed readers Ken Ferrari and Robert Salnick saw this. The second version of the pictures showed the folding padeye on the fully-articulating side, and no one was disqualified because of this detail.
The upshot of all this is that arrangement #1 is good for the folding model, but bad for the diamond, and the opposite is true for arrangement #2. The correct answer, then, is arrangement #3.
Congratulations to all of you who chose #3. And congratulations likewise to everyone who gave it a shot. Our winner, randomly selected from the pool of correct entries, is … Tom Dixon! Congratulations, Tom. Let me know which version of Falling you would like to receive — print, audio, or ebook — and what circumference and rope diameter soft shackle you would prefer. For everyone else, thanks for all of your thoughtful responses.
If you didn’t win the drawing, but want a copy of that book, it is available from Amazon as well as iBooks. If you would like an autographed print copy, be in touch with Sue at our shop, by writing to email@example.com.